VETAL PRODUCTS

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INSPECTION . DETECTION . SORTING

Vetal is a 30 years old ISO 9001 : 2000 certified electronics group company manufacturing products in Coimbatore, South India. Vetal Designs offers quality products and cost – effective solutions for wide range of industrial applications world wide in simplified forms.
  • Textile Industry – (Ginning, Spinning, Weaving)
  • Food Processing Industry – (Grain Milling)

Textile

Sorting & Detection Equipments for Contamination, Metal, Fire(Spark) in cotton used in spinning (Chute feed blow room with carding), Ginning .

Food Processing

Universal Color Sorters for Grain Milling, X-Ray Inspection for Food Products.
VETAL has installations throughout India and a few Southeast Asian countries and breakaway Republics of USSR. Our product range is of high quality in design and our Sales, Service and Spares support extends throughout India through our engineers, agents and representatives.

Cotton Contamination Cleaning Machine

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Ginning

“We occupy an important place between Cotton & Bale”
The most effective way of removing COLOR as well as WHITE / TRANSPARENT / PP /SYNTHETIC materials from cotton.

Specifications

  • Supply Voltage : 440V AC, 50 Hz.
  • Power Consumption : Max 1 Kw
  • Duct Size in mm : 1000 X 100
  • Machine Size in mm : 2065 X 1000 X 2440
  • Compressed Air : 6 – 7 bars

Salient features

  • Wide Scanning Area
  • More Cameras & More Ejectors
  • Seperate setting for Delay timing
  • Online, hour wise, day wise and month wise graphic reports
  • Built in computer enhances any type of connectivity to external world
  • Interlocking facility between blow room machines against any fault like low air pressure
  • Micro Controller based individual Hardware for individual camera ensures continuous monitoring
  • A unique collection system eliminates turbulance to pickup and transfer all ejected contaminants continuously to the bag
  • Without PC Machine will work
  • Capacity 1500 Kgs – 2000 kgs / Hrs.
  • Independent setting for sensitivity
  • 15 inches wide angle color graphics display
  • Any number of profile settings for different cotton can be stored
  • Audio siren and visual indication to call the attention in case of any fault
  • PC software and Machine Micro controllers works as MASTER-SLAVE Combination
  • Independent zoning with line scan cameras focus the contamination directly and activates the nozzles to eject them, results in less good fibre rejection
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Yuvis

” Would you not like to separate some white PP impurities with least good fibre ejection? “
Vetal in the fore front contamination removal from cotton has added another methodology to detect white pp impurities exclusively.

YUVIS Features

  • Modular design makes service & maintenance easier.
  • Color Touch Screen Machine Interface for a better user operations.
  • Sensing closer to the beater makes the detection & diversion easier.
  • Window for the valve LED’s to see the ejection status of the machine.
  • Compact Design makes the system to embed in the existing duct line itself.
  • All the Settings done from the Touch Screen making the tuning easier for the user.
  • Special Optical Design for UV has been done which can identify the signal in the UV range.
  • UV reflective White Polypropylene, White Wool, White Paper can be detected from the white cotton.
  • System lit with UV Tubes creating environment of UV Online Inspection makes it feasible of detecting UV reflective objects from white cotton.
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Vertex

The most effective way of removing colour as well as White Transparent / PP contamination in cotton through Direct flow in Blow Room of Spinning Mills.

Specifications

  • Duct Size : 1000 x 75
  • Machine Capacity : 1000 KG/Hr.
  • Operating Current : 3.0 Amps
  • Working Air Pressure : 6.0 Bar(Min)
  • Operating Voltage : 415 V AC + 10%, -15%
  • Machine Size LxBxH : 710 x 1400 x 3330 mm
  • Machine Size – with working stand LxBxH : 1250 x 1400 x 3330mm

Salient features

  • Unique Direct Flow Mode
  • Capacity up to 1000KG/Hr
  • Audio Visual Alarm provided
  • Efficient diversion with nearby FAN setup
  • Stand alone option works with last working profile
  • Modular design makes service & maintenance easier
  • Machine can be mounted close to the feeding Machine
  • Easy access of PCB, Which mounted on PCB mounting rail
  • Ploysensor settings can be also done from the Touch Screen itself
  • Color Touch Screen Machine Interface for a better user operations
  • Sensing closer to the beater makes the detection & diversion easier
  • Window for the value LED’s to see the ejection status of the machine
  • Compact Design makes the system to embed in the existing duct line itself
  • All the settings done from the Touch Screen making the tuning easier for the user
  • Electrical panel kept outside the ejector assembly for better access and maintenance
  • Extra cleaning nozzle provided in the poly sensor absorber area to clean the cotton if any hanging
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Vetal Scan Combo

Despite all the technological innovation and the availability of good sorting machines spinners are facing an uphill task of cleaning the cotton for the contamination. While the efforts to procure the contamination controlled cotton is not realized due to unpredictable nature of the availability in domestic and international markets cotton spinners are left to find out their own ways to tackle this menacing issue. While the technological innovation is assisting them to an extent, the evergrowing demand for better end product is driving them to search for the best options. The employment of manual labor which one way was helping to bring down this problem, now with the unavailability and predicted shortage of them in the future is going to add to the misery more.
Vetal in the forefront of offering solution to the contamination problem for over 15 years has come up with the judicious use of its model that can make the cotton better cleaned with minimum effort and minor investment.

While it is no secret that the better way to achieve more efficiency is by having more machine to scan and sort the cotton, the blow room already installed with one in the coarse opening end and one in the fine opening does not offer another space in the layout. So for the existing as well as the new customers who are planning for the new project can plan to accommodate the VETAL COMBO SCAN.

Vetal Combo Perfect

COMBO model offers the scanning of cotton for impurities TWICE in the course of the flow increasing the chances of detection by almost 100%. The impurities which may be hidden in the flow even if gets past unnoticed in the first scan but with mild turbulence and course change can get detected in the second.

Major Advantages

  • The sensitivity can be tuned separately.
  • The rejected cotton of the first scan is collected separately (mostly for the whitepp and bigger impurities) and the second separately(for the smaller color impurities) helping us to check and remove the impurities in a better fashion.
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Polysensor

The most effective way of removing color as well as White/Transparent/Synthetic contaminants including polypropylene from cotton in Blow Room of Spinning Mills.

Specifications

  • Compressed Air : 6 7 bars
  • Duct Size in mm : 1000 X 100
  • Power Consumption : Max 1 Kw
  • Supply Voltage : 440V AC, 50 Hz
  • Machine Size in mm : 1465 X 1000 X 2440

Multiline

  • Flourescent Tube life counter to change when it is due
  • Vetal scan when installed immediately after the Automatic Bale Opener and first cleaner can work for four different assortments of cotton in ABO automatically changing its settings on feedback from machine on cotton change

Salient Features

  • Capacity: 1000kgs/hr
  • Connectivity to external world
  • Separate setting for delay timing
  • Independent setting for sensitivity
  • LNA Linearised Nozzle Array for better ejection
  • Touch screen showing month wise graphic reports
  • Any number of profile settings for different cotton can be stored
  • Audio siren and visual indication to call the attention in case of any fault
  • Interlocking facility between blow room machines against any fault like low air pressure
  • Micro Controlled based individual hardware for individual camera ensures continuous monitoring
  • Touch Screen software and machine micro controllers works as MASTER-SLAVE combination
  • A unique collection system eliminates turbulence to pick up and transfer all ejected contaminants continuously to the bag
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Texturon

Avail now the unique possibility of detection of objects by spectral response to feel the texture of the surface to discard the impurities.
The passing cotton if carries a white poly propylene impurity is undetected by the color modules. Sonic sensors differentiates the density of the impurity to remove the high density ones like the polypropylene and similar ones. The ones which can glitter can be removed by the reflection of the Ultraviolet Light in cameras.But still the
smaller opaque ones escapes.
Texturon is a specially designed unit to detect the finer pp impurities. All materials have a different texture and so by UV mapping the polypropylene impurities can be distinguished from that of the fibrous cotton.The special custom built VIRTOUCH software enables so.

Fire Diversion System

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Automatic Spark Detection and Water jet Quenching for bales

Fire hazard in Spinning mills is widely prevalent due to high traveling speed of cotton in the ducts. Vetal in addition to the Fire Diversion System, Metal Detection System and Cotton Contamination Cleaning machine has brought out a novel arrangement to quench the fire on the bales.
BOFES improves the fire safety blanket in the spinning mill, It consists of following:
  • Control unit for interlock, audio and visual alarm
  • Spark detector for the detection of spark in cotton
  • Air and water tank for storage to release high speed jet of spray water throw the Nozzles

Advantages

  • The blow room can be put back into operation quickly.
  • Serves as a pilot detector for other Fire Diversion System.
  • In built fire extinguishing agent so dependability on other agents very less.
  • Acts as an Early warning System for fire. Since Water jet is used for Quenching, refill is easy.
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FIRE DIVERSION SYSTEM

The Dust & Fire Extraction Machine is a Super Fast Automatic Diverter to trap and drive out the burnt materials from the pipe lines to a water tank very quickly using the extra suction fan. Detects small fires (even spark) in the ducts and divert the fired materials to a quenching tank.
  • More than 12000 installations
  • Automatic system requires little maintenance
  • Available for 220 / 300 / 350 / 400 / 500/ 600 / 800 mm Dia ducts.
  • Can be accomodated / easily in the pipe line ducts having spacing of few metres
  • Whole Blowroom and its connective section is tripped and the particular zone of fire flashes in the panel
  • Extends coverage to BLOW ROOM, CARDING, AWES/CWES, FILTER ROOMS, COMPACTORS in Textile
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Features

  • Power ON indicator.
  • During RFC the LED latches and during TFC they glow for 3 secs and switches off.
  • 4 side view with multiple sensors to improve coverage, reliability and redundancy.
  • Separate LED for individual sensor with Latch to find which detector side has worked.
  • Fault generation indicated in the control panel in case of any sensor not responding to fire simulation test.
  • DSTO Dual Status Test Option

( 1 ) RFC To simulate Real Fire Condition and check diverter operation
( 2 ) TFC Test Fire Condition to check Detector operation only

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Technology and Concept

The Laser Beam Detector is designed to form A Cross matrix of laser beams which will travel in the pallet to pallet gap. A Laser transmitter will transmit the Laser light which will travel up to the receiver which will detect smoke crossing the laser beam. The algorithm will identify the smoke based on the duration and pattern of crossing. The smoke crossing will disturb the laser beam intersection which will identify the location of fire. Alarm of possible smoke will be generated In case of single beam cross and In case of dual cross. smoke alarm will be Initiated.
Spark detectors detect small sparks that travel in the conveying ducts of raw material/waste material and can be trapped, diverted or suppressed with water spray as per the requirement.

Salient Features

  • Laser Beam Technology is designed to cover all the individual pallet
  • Option for addressable ejectors to quench fire is possible if required
  • Maintenance can be done even when the warehouse is fully functional
  • No detector is Ponied between the pallet which makes the maintenance easy
  • Since only the laser beam travels between the pallet, no damage is expected in case of fire

Metal Extraction Machine

RMD Metal Detector

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Dust & Metal Extraction Machine

“The key to challenge your metal impurity problems”
The machine consists of a detector to detect even the smallest of metal pieces, and a high-speed diverter to drop fibers mixed up with these particles to a collection chamber. It minimizes card wire damage, reduces fire hazards and has automatic resetting. The system can be mounted on line with a small increase in piping length. The dust and fire extraction machine is a super fast automatic diverter to trap and drive out the burnt materials from pipe lines to a water tank very quickly using the extra suction fan. This machine can be installed in the chute feed, lap feed, fiber compactor, continuous waste collection, filter machines, comber waste, welding smoke ducts, among others. It finds applications in spinning, woodworking, and pneumatically conveyed material ducts of various other industries.

LET'S WORK TOGETHER